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高粘度打胶泵用NYP110高粘度泵配XWD7.5KW-7-9减速机
高粘度齿轮泵并不能产生压力,它只是输出流量。压力低或无压力,说明高粘度齿 轮泵没有吸入液体或泄漏严重。High viscosity gear pump
does not generate pressure, it is only the output flow.Pressure is low or no
pressure, high viscosity gear wheel pump don't inhale the liquid or leakage
is serious.
电动机输出功率偏小、齿 轮泵排量选得过大或压力调得过高时,也会造成压力不足 当然,压力表损坏或压力表节流孔堵塞时也显示不出压力,此时可换装一个新的压力表检查。Small
motor output power, gear wheel pump capacity to choose too large or pressure
too high, can cause stress Pressure gauge damage or pressure gauge orifice
jams, of course, also could not show pressure, can change a new pressure gauge
to check at this time.
如果确认泵无流量输出,可能是由于泵安装有误、泵的转向不对,或吸人侧(进液口及吸液管道)堵塞、出口止回阀装反或卡死了,也有可能是驱动轴断裂了。If
confirmed that no flow pump output, could be turned to the pumps due to pump
installation is wrong, wrong, or suction side (liquid into the mouth and suck
liquid pipeline jam, export check valve installed backwards, or card is dead,
it is possible that the drive shaft fracture.
高粘度泵在转速过低时会引起出液量不足,这种现象往往是由于泵的驱动装置打滑或功率不足所致。此时应检查齿 轮泵的实际转速、泵与电动机的联接及功率匹配情况等。High
viscosity pump in low speed can cause insufficient quantity of produced liquid,
this phenomenon is often due to the slippage of the pump drive or insufficient
power.Check the gear wheel pump at this time of the actual speed, pump and
motor connection and power matching, etc.
高粘度泵在开始运转前,往齿轮泵的壳体内灌满待输送的液体,便于安全启动。若环境温度低于冰点,应预先向泵内通入热蒸汽,进行预热处理,然后才可启动齿轮泵。高粘度泵的旋转方向要与进、出油口相符。齿轮泵若是第一次运行,或长期闲置后再使用,最好在空载或小负荷情况下先跑合一小时左右。如果在跑合阶段预先觉察出异常温升、泄漏、振动和噪声时,应停机检查。高粘度齿轮泵的支座或法兰与其驱动电机应采用共同的安装基础,基础、法兰或支座均需具有足够的刚度,以减小齿轮泵运转时产生的振动和噪声。电动机与齿轮泵须用弹性联轴器连接,同轴度小于0.1毫米,倾斜角不得大于1度。安装联轴器时不得用锤敲打,以免伤害齿轮泵的齿轮等零件。若用带轮、链轮等驱动时应设托架支承,以防主动齿轮轴承受径向力。紧固齿轮泵、电动机的地脚螺钉时,螺钉受力应均匀,连接可靠。用手转动联轴器时,应感觉到齿轮泵能够轻松地转动,没有卡紧等异常现象出现,然后才可以配管。High
viscosity pump before starting work, to gear pump casing filled with liquid,
facilitate safe launch.If the environment temperature is below freezing,
should advance to pump into the hot steam, preheating treatment, and then
to start the pump.The direction of rotation of the pump with high viscosity,
oil outlet in accord.Gear pump is the first run, or long-term idle before
using, had better under the condition of no load or small load to run one
hour or so.If in the running-in stage in advance detect abnormal temperature
rise, leakage, vibration and noise, should stop check.High viscosity gear
pump bearing or flange should adopt a common drive motor installationFoundation,
foundation, flange or support all needs to have enough rigidity, to reduce
the vibration of gear pump is running and noise.Motor and gear pump with
elastic shaft coupling, coaxial degree is less than 0.1 mm, Angle shall not
be greater than 1 degree.When installing coupling hammer shall not be used,
in order to avoid damage of the gear pump gearAnd other parts.If use the
belt wheel, wheel, etc, shall set bracket support, in case of driving gear
bearing by the radial force.Ground screw fastening gear pump, motor, screw
force should be uniform, reliable connection.Turn the coupling with the hand,
should feel can easily turn the gear pump, no abnormal phenomenon such as
clamping, then can be piping.
高粘度齿轮泵的吸油管道内径应足够大,并避免狭窄通道或急剧拐弯、减少弯头,去除不必要的阀门、附件,尽可能地降低泵的安装高度,缩短吸油管道的长度,以减少压力损失。管接头等元件的密封要良好,以防止空气侵入,从而控制气穴与气蚀的发生。止回阀与安全阀在齿轮泵的输出管路上最好安装一个止回阀。这样在检修泵及输出管道时,系统中的液体不会发生倒流。齿轮泵带负荷停车时,亦可防止泵倒转而在其输出管道内产生局部真空。应当注意,出口止回阀不能装反或出现卡死现象。高粘度泵的出口管路上还应当设置安全阀等保护装置,这样一旦泵的出口通道发生堵塞,就可以打开安全阀卸压。安全阀可以与泵体或泵盖铸成一体,也可以单独装配。对于需要正反转的高粘度齿轮泵,其进出口管路上均需设置安全阀。High
viscosity gear pump oil suction pipe diameter should be large enough, and to
avoid the narrow channel, or a sharp turn, reducing elbow, remove unnecessary
valves, fittings, as much as possible to reduce the installation height of
pump, shorten the length of the oil suction pipe, in order to reduce the pressure
loss.Components, such as pipe joint sealed well, in order to prevent the air
intrusion, thus control air-pocket and the occurrence of cavitation.Check valve
and relief valve on the output of the gear pump tube had better install a check
valve.In the overhaul pump and output pipe, the system of fluid backflow will
not occur.Gear pump to stop loading machine, can be in the output pipe to prevent
pump reverse, and create a partial vacuum.It should be noted that the outlet
check valve cannot be installed backwards or stuck.High viscosity of the pump
outlet pipe also shall set up relief valve or other protective device on the
road, so that once the clogging pump export channels, can open the relief valve
pressure relief.The relief valve can be cast and pump body and pump cover,
also can separate assembly.For high viscosity gear pump need positive &negative,
import and export all needs to set up the line safety valve.
高粘度泵是输送高粘度液体的齿轮泵,应做到在较低的功耗、较少的泄漏、较大的压力下输出最多的流量。在确定所要输送的介质时,应该严格遵循产品说明书上的规定,尽量使用厂家推荐的流体介质,并注意考虑系统的工作温度范围。当希望在某一较宽的温度范围内使用时,输送介质的粘度指数应该高些。输送介质不仅是能量传递的中介,而且也是润滑、密封及传热介质。液体粘度过高会增加内摩擦阻力,降低输出功率,浪费能量,并产生过高的系统温度.高粘度齿轮泵的出口管路上应当设置安全阀等保护装置,这样一旦泵的出口通道发生堵塞,就可以打开安全阀卸压。对于需要正反转的高粘度齿轮泵,其进出口管路上均需设置安全阀。High
viscosity pump is conveying liquid with high viscosity gear pump, should be
in lower power consumption, less leakage, under the pressure of large output
the most traffic.When determining to conveying medium, we should strictly follow
the provisions of the product manuals on use manufacturers recommend fluid
as far as possible, and pay attention to consider the system operating temperature
range.When you want to use in a wide temperature range, medium viscosity index
should be higher.Medium is not only the energy transfer intermediary, but also
lubrication, sealing and heat transfer medium.Liquid viscosity is too high
will increase internal friction resistance, lower output power, waste of energy,
and generate high temperature system. High viscosity gear pump outlet pipe
shall set up relief valve or other protective device on the road, so once the
clogging pump export channels, can open the relief valve pressure relief.For
high viscosity gear pump need positive &negative, import and export all
needs to set up the line safety valve.
1、工作压力的选定1, select the work pressure
高粘度泵额定的压力是指泵连续工作时的最高许用压力,而其工作压力则决定于外部负载,安装和调试的寿命与其工作压力直接相关。对于不频繁工作的齿轮泵,其工作压力可取为泵的额定压力,考虑到产品质量不同,最好将额定压力降低20%~30%使用。对于经常工作于较高压力下的齿轮泵,其工作压力应比泵的额定压力低1~2个压力级。石油化工设备常常是24小时连续运转,这时泵的工作压力应该取得比额定压力低得多,且工作转速也应该低于额定转速。如果高粘度齿轮泵的工作压力调整过高,则会使齿轮泵在超负荷下运行。High
viscosity pump rated pressure refers to the maximum allowable pump continuous
work pressure, and its working pressure is determined by the external load,
installation and commissioning of life is directly related with work pressure.For
not frequent work gear pump, the working pressure is desirable for the rated
pressure of the pump, taking the quality into consideration, it is best to
used pressure rated lower 20% ~ 30%.For often work under high pressure gear
pump, the working pressure shall be lower than the rated pressure of the pump
1 ~ 2 pressure level.Petrochemical equipment are often 24 hours of continuous
operation, and at this time of the pump working pressure should be obtained
was much lower than the rated pressure, and the work speed should be lower
than the rated speed.If the high viscosity gear pump high pressure adjustment,
will make the pump running under overload.
2.安装与试运转2. Installation and commissioning
高粘度泵的支座或法兰与其驱动电机应采用共同的安装基础,基础、法兰或支座均需具有足够的刚度,以减小齿轮泵运转时产生的振动和噪声。电动机与齿轮泵须用弹性联轴器连接,同轴度小于0.1毫米,倾斜角不得大于1度。安装联轴器时不得用锤敲打,以免伤害齿轮泵的齿轮等零件。若用带轮、链轮等驱动时应设托架支承,以防主动齿轮轴承受径向力。紧固齿轮泵、电动机的地脚螺钉时,螺钉受力应均匀,连接可靠。用手转动联轴器时,应感觉到齿轮泵能够轻松地转动,没有卡紧等异常现象出现,然后才可以配管。高粘度齿轮泵的吸油管道内径应足够大,并避免狭窄通道或急剧拐弯、弯头,去除不必要的阀门、附件,尽可能地降低泵的安装高度,缩短吸油管道的长度,以减少压力损失。管接头等元件的密封要良好,以防止空气侵入,从而控制气穴与气蚀的发生。在开始运转前,往齿轮泵的壳体内灌满待输送的液体,便于安全动。若环境温度低于冰点,应预先向泵内通入热蒸汽,进行预热处理,然后才可启动齿轮泵。齿轮泵的旋转方向要与进、出油口相符。齿轮泵若是第一次运行,或长期闲置后再使用,最好在空载或小负荷情况下先跑合一小时左右。如果在跑合阶段预先觉出异常温升、泄漏、振动和噪声时,应机检查。高粘度泵的出口管路上还应当设置安全阀等保护装置,这样一旦泵的出口通道发生堵塞,就可以打开安全阀卸压。对于需要正反转的高粘度齿轮泵,其进出口管路上均需设置安全阀。High
viscosity pump bearing or flange and its drive motor should use common installation
basis, foundation, flange or support all needs to have enough rigidity, to
reduce the vibration of gear pump is running and noise.Motor and gear pump
with elastic shaft coupling, coaxial degree is less than 0.1 mm, Angle shall
not be greater than 1 degree.When installing coupling hammer shall not be used,
in order to avoid damage gear and other parts of the gear pump.If use the belt
wheel, wheel, etc, shall set bracket support, in case of driving gear bearing
by the radial force.Ground screw fastening gear pump, motor, screw force should
be uniform, reliable connection.Turn the coupling with the hand, should feel
can easily turn the gear pump, no abnormal phenomenon such as clamping, then
can be piping.High viscosity gear pump oil suction pipe diameter should be
large enough, and to avoid the narrow channel, or a sharp bend, bend, remove
unnecessary valves, fittings, as much as possible to reduce the installation
height of pump, shorten the length of the oil suction pipe, in order to reduce
the pressure loss.Components, such as pipe joint sealed well, in order to prevent
the air intrusion, thus control air-pocket and the occurrence of cavitation.Before
starting operation, to gear pump casing filled with liquid, easy to safety.If
the environment temperature is below freezing, should advance to pump into
the hot steam, preheating treatment, and then to start the pump.Direction of
rotation of the gear pump, oil outlet in accord.Gear pump is the first run,
or long-term idle before using, had better under the condition of no load or
small load to run one hour or so.If in the running-in stage in advance the
abnormal temperature rise, leakage, vibration and noise, should machine inspection.High
viscosity of the pump outlet pipe also shall set up relief valve or other protective
device on the road, so that once the clogging pump export channels, can open
the relief valve pressure relief.For high viscosity gear pump need positive &negative,
import and export all needs to set up the line safety valve.
如何选型How to choice
选择高粘度泵时应该注意泵所输送的具体粘度、工作温度、介质比重、介质成分等等,只有更好的了解高粘度泵所输送的介质情况才能更好的选择所需要的高粘度泵产品。
Should be paid attention to when selecting high viscosity pump pump delivery
by the specific viscosity, working temperature, the proportion of medium, medium
composition etc., only a better understanding of the high viscosity pump transmission
medium condition can better choose the required high viscosity pump product.
第一、必须了解高粘度泵所输送的介质粘度。因为介质粘度的高低直接影响到选择高粘度泵的转速。must understand the high viscosity
pump transmission medium viscosity. Because the medium viscosity directly affects
the choice of high viscosity pump speed.
第二、了解高粘度泵所输送介质的性质,例如有没有腐蚀性。understand the nature of the high viscosity pump
conveying medium, such as corrosive.
第三、高粘度泵所输送的介质浓度多少、比重多少。 high viscosity pump how far the conveying medium
concentration, specific gravity.
Fourth,
第四、高粘度泵所输送的介质。high viscosity pump transmission medium.
第五、高粘度泵输送的介质常温下是否结晶或凝固。the high viscosity pump whether the medium temperature
of crystallization or coagulation.
第六、高粘度泵所输送的介质是否有悬浮物。the transmission medium for high viscosity pump suspension.
第七、高粘度泵所输送介质受温度变化情况。high viscosity pump conveying medium affected by temperature
changes.
第八、高粘度泵所输送介质的润滑性、清洁度、腐蚀性等。high viscosity pump medium by lubricity, cleanliness,
corrosion resistance, etc.
第九、高粘度泵要求进口压力及出口压力和安装高度。 high viscosity pump inlet pressure and outlet pressure
and the installation height.
第十、高粘度泵使用场合的防爆要求。high viscosity pump occasions of explosion-proof requirements.
高粘度泵的安装调试步骤High viscosity pump installation and debugging steps
高粘度泵是输送高粘度液体的齿轮泵,应做到在较低的功耗、较少的泄漏、较大的压力下输出最多的流量。在确定所要输送的介质时,应该严格遵循产品说明书上的规定,尽量使用厂家推荐的流体介质,并注意考虑系统的工作温度范围。当希望在某一较宽的温度范围内使用时,输送介质的粘度指数应该高些。输送介质不仅是能量传递的中介,而且也是润滑、密封及传热介质。液体粘度过高会增加内摩擦阻力,降低输出功率,浪费能量,并产生过高的系统温度.高粘度齿轮泵的出口管路上应当设置安全阀等保护装置,这样一旦泵的出口通道发生堵塞,就可以打开安全阀卸压。对于需要正反转的高粘度齿轮泵,其进出口管路上均需设置安全阀。High
viscosity pump is conveying liquid with high viscosity gear pump, should
be in lower power consumption, less leakage, under the pressure of large
output the most traffic. When determining to conveying medium, we should
strictly follow the provisions of the product manuals on use manufacturers
recommend fluid as far as possible, and pay attention to consider the system
operating temperature range. When you want to use in a wide temperature range,
medium viscosity index should be higher. Medium is not only the energy transfer
intermediary, but also lubrication, sealing and heat transfer medium. Liquid
viscosity is too high will increase internal friction resistance, lower output
power, waste of energy, and generate high temperature system. High viscosity
gear pump outlet pipe shall set up relief valve or other protective device
on the road, so once the clogging pump export channels, can open the relief
valve pressure relief. For high viscosity gear pump need positive &negative,
import and export all needs to set up the line safety valve.
1、工作压力的选定1, select the work pressure
高粘度泵额定的压力是指泵连续工作时的最高许用压力,而其工作压力则决定于外部负载,高粘度泵(聚氨酯泵,纸浆泵,粘合剂泵)的安装和调试 的寿命与其工作压力直接相关。对于不频繁工作的齿轮泵,其工作压力可取为泵的额定压力,考虑到产品质量不同,最好将额定压力降低20%~30%使用。对于经常工作于较高压力下的齿轮泵,其工作压力应比泵的额定压力低1~2个压力级。石油化工设备常常是24小时连续运转,这时泵的工作压力应该取得比额定压力低得多,且工作转速也应该低于额定转速。如果高粘度齿轮泵的工作压力调整过高,则会使齿轮泵在超负荷下运行。High
viscosity pump rated pressure refers to the maximum allowable pump continuous
work pressure, and its working pressure is determined by the external load,
high viscosity pump (pu pump, paper pulp pump, glue pump) installation and
commissioning of life is directly related with work pressure. For not frequent
work gear pump, the working pressure is desirable for the rated pressure
of the pump, taking the quality into consideration, it is best to used pressure
rated lower 20% ~ 30%. For often work under high pressure gear pump, the
working pressure shall be lower than the rated pressure of the pump 1 ~ 2
pressure level. Petrochemical equipment are often 24 hours of continuous
operation, and at this time of the pump working pressure should be obtained
was much lower than the rated pressure, and the work speed should be lower
than the rated speed. If the high viscosity gear pump high pressure adjustment,
will make the pump running under overload.
2.安装与试运转2. Installation and commissioning
高粘度泵的支座或法兰与其驱动电机应采用共同的安装基础,基础、法兰或支座均需具有足够的刚度,以减小齿轮泵运转时产生的振动和噪声。电动机与齿轮泵须用弹性联轴器连接,同轴度小于0.1毫米,倾斜角不得大于1度。安装联轴器时不得用锤敲打,以免伤害齿轮泵的齿轮等零件。若用带轮、链轮等驱动时应设托架支承,以防主动齿轮轴承受径向力。紧固齿轮泵、电动机的地脚螺钉时,螺钉受力应均匀,连接可靠。用手转动联轴器时,应感觉到齿轮泵能够轻松地转动,没有卡紧等异常现象出现,然后才可以配管。高粘度齿轮泵的吸油管道内径应足够大,并避免狭窄通道或急剧拐弯、减少弯头,去除不必要的阀门、附件,尽可能地降低泵的安装高度,缩短吸油管道的长度,以减少压力损失。管接头等元件的密封要良好,以防止空气侵入,从而控制气穴与气蚀的发生。在开始运转前,往齿轮泵的壳体内灌满待输送的液体,便于安全启动。若环境温度低于冰点,应预先向泵内通入热蒸汽,进行预热处理,然后才可启动齿轮泵。齿轮泵的旋转方向要与进、出油口相符。齿轮泵若是第一次运行,或长期闲置后再使用,最好在空载或小负荷情况下先跑合一小时左右。如果在跑合阶段预先觉察出异常温升、泄漏、振动和噪声时,应机检查。High
viscosity pump bearing or flange and its drive motor should use common
installation basis, foundation, flange or support all needs to have enough
rigidity, to reduce the vibration of gear pump is running and noise. Motor
and gear pump with elastic shaft coupling, coaxial degree is less than
0.1 mm, Angle shall not be greater than 1 degree. When installing coupling
hammer shall not be used, in order to avoid damage gear and other parts
of the gear pump. If use the belt wheel, wheel, etc, shall set bracket
support, in case of driving gear bearing by the radial force. Ground screw
fastening gear pump, motor, screw force should be uniform, reliable connection.
Turn the coupling with the hand, should feel can easily turn the gear pump,
no abnormal phenomenon such as clamping, then can be piping. High viscosity
gear pump oil suction pipe diameter should be large enough, and to avoid
the narrow channel, or a sharp turn, reducing elbow, remove unnecessary
valves, fittings, as much as possible to reduce the installation height
of pump, shorten the length of the oil suction pipe, in order to reduce
the pressure loss. Components, such as pipe joint sealed well, in order
to prevent the air intrusion, thus control air-pocket and the occurrence
of cavitation. Before starting operation, to gear pump casing filled with
liquid, facilitate safe launch. If the environment temperature is below
freezing, should advance to pump into the hot steam, preheating treatment,
and then to start the pump. Direction of rotation of the gear pump, oil
outlet in accord. Gear pump is the first run, or long-term idle before
using, had better under the condition of no load or small load to run one
hour or so. If in the running-in stage in advance detect abnormal temperature
rise, leakage, vibration and noise, should machine inspection.
高粘度泵的出口管路上还应当设置安全阀等保护装置,这样一旦泵的出口通道发生堵塞,就可以打开安全阀卸压。对于需要正反转的高粘度齿轮泵,其进出口管路上均需设置安全阀。High
viscosity of the pump outlet pipe also shall set up relief valve or other
protective device on the road, so that once the clogging pump export channels,
can open the relief valve pressure relief. For high viscosity gear pump need
positive &negative, import and export all needs to set up the line safety
valve.
输送介质的优势:The advantage of the medium:
高粘度泵可以输送高粘度、高浓度无固体颗粒或细小软颗粒的润滑性介质;效率高,性能稳定,使用寿命长。高粘度泵可以采用保温夹套结构,输送比较高的粘度物料时可以对高粘度泵进行保温,从而降低介质粘度,达到更好的输送效果,而单螺杆泵没有保温夹套结构;高粘度泵在使用一段时间后,如果泵内部间隙磨损后,不用拆泵可以自行根据高粘度泵所输送的物料粘度来调整泵的间隙,调整后和新泵一样可以达到良好的使用效果。高粘度泵可配安全阀,当泵或管路系统超压时,安全阀门打开,形成内部回流,保证系统安全。而单螺杆泵在泵本身不能设置安全阀,只能在管路中设置,提高了设备投入成本和安装成本。选择高粘度泵时必须考虑高粘度泵所输送的介质粘度,从而才能来确定高粘度泵的转速范围,根据高粘度泵的转速范围及所需工况条件下高粘度泵的正常流量范围,才能确定高粘度泵具体型号。需要注意的是一般介质可以这样来选择。High
viscosity pump can transport high viscosity, high concentration without solid
particles or small soft particles lubricity medium; High efficiency, stable
performance and long service life. High viscosity pump can be used in a heat
preservation jacket structure, transmission is higher when the viscosity
of the material can be for thermal insulation in high viscosity pump, thereby
reducing medium viscosity, achieve better transmission effect, and the single
screw pump heat preservation jacket structure; High viscosity pump in use
after a period of time, if the pump internal clearance after wear, don't
have to dismantle the pump to according to the viscosity of material delivery
by high viscosity pump to adjust the clearance between the pump and adjusted,
and the use of the new pump can achieve good effect. High viscosity pump
can match the relief valve, when the pump and piping system overpressure,
safety valve is opened, the formation of internal reflux, ensure the safety
of the system. And single screw pump in the pump itself cannot set the relief
valve, can only be set up in line, increase the investment of equipment cost
and installation cost. Choosing high viscosity pump must consider the conveying
medium viscosity, high viscosity pump order to determine the scope of the
high viscosity of the pump rotation speed, according to the working condition
of high viscosity of the pump speed range and required high viscosity pump
under the condition of normal flow range, to determine the high viscosity
pump concrete models. It's important to note that it can be to choose a normal
medium.
其中,有些特殊化学介质在一定温度下会改变其化学成分,所以需要在选择高粘度泵要特别注意泵的转速是否适合,因为泵的转速越高,正常工作中产生的热量就越大,一旦超过介质所限制的温度,那么就多所输送的介质造成了破坏。还有些食品类介质,比如果酱类,像我们日常中所食用的果酱、花生酱、豆瓣酱等,这些介质要求在输送过程中必须不能够破坏其内部的成分进行破坏,这就要求我们所选的泵的转速必须要低,才能保证高粘度泵在输送过程中不破坏所输送的介质。高粘度泵在运转过程中常常会出现卡死、抱轴转不动的现象,主要原因是高粘度泵往往都是输送的高粘度的介质,有些是有一些杂质的混合物理。如果泵的入口没有安装合适的过滤器,那么一旦大一些的硬质颗粒进入泵腔就会把高粘度泵的内外转子卡死,使泵转不动,严重的会把高粘度泵的内外转子毁掉。Among
them, some special chemical medium under a certain temperature to change its
chemical composition, so need to high viscosity pump in the choice whether
to pay special attention to the speed of the pump is suitable for, because
the higher the pump rotation speed, the greater the heat generated by the normal
work, once more than media limited by temperature, then it is more than conveying
medium caused damage. Also some food medium, such as the jam class, as in our
daily consumption of jam, peanut butter, broad bean paste and so on, these
medium requirements must be in the process of conveying can't destroy its internal
composition, this requires that we selected the speed of the pump must be low,
to ensure high viscosity pump does not destroy the transmission medium in the
process of delivery. High viscosity pump in the operation process often appear
stuck, holding shaft fixed phenomenon, the main reason is that high viscosity
pump are often transport high viscosity medium, some are some impurities mixed
in physics. If the entrance of the pump is not installed the appropriate filters,
so once the larger hard particle enters the pump chamber would bring high viscosity
pump rotor stuck inside and outside, make the pump turns motionless, serious
will destroy high viscosity pump inside and outside of the rotor.
所以建议大家在安装高粘度泵的时候应该选择合适的过滤器来安装在泵的入口。高粘度泵抱轴的现象主要体现在不锈钢高粘度泵的较多,因为不锈钢材质含碳量低,所以热膨胀系数大,一旦泵的温度过高,就会造成泵的内部配件与配件之间的间隙缩小,到一定程度以后就会产生抱死现象。所以选择不锈钢材质的高粘度泵是一定要注明具体的使用温度,及介质的润滑性。介质粘度的高低与高粘度泵的转速有着密不可分的关系。如果高粘度泵输送的介质粘度过高,而所配的转速也过高的话,就会造成泵的流量很低、泵的噪音很大。如果电机功率还是按常规来配的话,那么电机也会造成过载。主要是泵的转速太高、介质粘度又太高这样就会造成泵阻力很大,电机的瞬间启动电流超过额定电流,造成电机过载;由于转速过高,使高粘度泵在运转时内部转子几乎只是形成了空转,围绕所输送介质打滑,造成吸不上料,或者是流量很小。在这种状况下,必须降低泵的转速,加大电机的功率,加大进出口的管径来减少介质的流动阻力。从而来完成介质的输送工作。转速降低以后,泵的流量会反而增加,而且泵的噪音会降低,但肯定打不到理论流量。所以如果与实际工况需要流量相差太多的话,那就只能更好型号更大一点的泵。So
suggest you at the time of installation of high viscosity pump should choose
the appropriate filter to installed in the entrance of the pump. The phenomenon
of high viscosity pump holding shaft mainly reflects in the stainless steel
of high viscosity pump is more, because of low carbon stainless steel material,
so the thermal expansion coefficient is big, once the temperature of the pump
is too high, can cause the interior of the pump parts and accessories the clearance
between the narrow, to a certain degree after tends to lock phenomenon. So
choose stainless steel high viscosity pump is must indicate the specific temperature,
and medium lubricity. The discretion of the medium viscosity and high viscosity
pump rotating speed of the intimate relationship. If the high viscosity pump
medium viscosity is too high, and with the rotation speed is too high, will
cause the pump flow rate is very low, the noise of the pump is very large.
If motor power or conventional match, then the motor can cause overload. Mainly
is the pump speed is too high, medium and high viscosity resistance is very
big, this will cause pump motor moment of starting current more than rated
current, motor overload; Due to high speed, high viscosity pump inside the
rotor is barely formed when running idle, surrounding medium by sliding, cause
not feeding, or flow rate is small. Under this situation, we must reduce the
speed of pump, increase the power of the motor, increase the import and export
of pipe diameter to reduce the flow resistance of the medium. Thus to complete
medium transport work. Speed is reduced, the pump flow rate will increase instead,
and the noise of the pump will be lower, but certainly can't flow theory. So
if you need to flow with the actual working condition differ too much, it can
only be better model bigger pump.
高粘度泵容易出现的另一个问题就是从动齿轮的销轴容易磨损,特别是对于输送没有润滑性的介质时,销轴磨损特别快。对此我公司改进加工工艺在原有的基础之上通过特殊设计改进给销轴配套加了一套注油润滑系统。在高粘度泵正常运转的情况下通过内转子的旋转产生的离心力形成的负压,利用注油系统通过特殊通道给销轴注油,从而解决了高粘度泵销轴磨损快的这一泵行业中存在的难题。Another
problem of the high viscosity pump is driven gear pin easy to wear and tear,
especially for conveying without lubrication medium, pin shaft wear particularly
fast. I improved processing technology on the basis of the original company
through special design improvements to pin shaft supporting a grease lubrication
system. Under the condition of the high viscosity of the normal operation of
pump centrifugal force produced by the rotation of the rotor within the formation
of the negative pressure, the use of injection system through the special channel
to pin shaft oil, so as to solve the high viscosity pump pin shaft quick wear
of the problems that exist in the pump industry.
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